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How to purify industrial oil?

Time:2024-11-28 11:30:31  Reading volume:

Purifying industrial oil involves removing contaminants such as water, solid particles, sludge, and degraded additives to restore the oil's properties and extend its service life. Here are some effective methods for purifying industrial oil:

 

 1. Filtration

   - Process: Filters with different pore sizes are used to remove solid particles, dirt, and debris from the oil.

   - Types of Filters:

     - Mechanical Filters: Capture larger particles.

     - Microfilters: Remove smaller particles and sludge.

   - Use: Commonly used in hydraulic, lubricating, and transformer oils.

 

 2. Centrifugation

   - Process: A centrifuge spins the oil at high speeds, using centrifugal force to separate contaminants based on density. Heavier particles and water are forced to the outer edges, while the purified oil remains at the center.

   - Use: Effective for separating water and solid impurities from industrial oils.

 

 3. Vacuum Dehydration

   - Process: The oil is heated under vacuum conditions, causing water and light hydrocarbons to evaporate at lower temperatures than the oil.

   - Use: Suitable for removing moisture from hydraulic and transformer oils.

 

 4. Adsorption

   - Process: Adsorbent materials (e.g., activated alumina, silica gel, or molecular sieves) are used to attract and hold contaminants, such as water, acids, and oxidation products.

   - Use: Effective for removing dissolved water, acids, and oxidation by-products from the oil.

 

 5. Chemical Treatment

   - Process: Additives or chemicals are introduced to neutralize acidic components, break down sludge, or dissolve contaminants.

   - Use: Used to restore the chemical properties of the oil, especially for engine oils.

 

 6. Thermal Treatment

   - Process: The oil is heated to a specific temperature to evaporate volatile contaminants like water or dissolved gases.

   - Use: Often combined with other methods, such as vacuum dehydration, to improve efficiency.

 

 7. Electrostatic Separation

   - Process: Uses an electrostatic field to attract and remove polar contaminants (like water and dirt) from the non-polar oil.

   - Use: Suitable for purifying lubricating oils.

 

 8. Membrane Filtration

   - Process: Oil passes through a semi-permeable membrane that blocks contaminants while allowing clean oil to flow through.

   - Use: Effective for fine filtration and separation of micro-contaminants.

 

 9. Hydrocyclone Separation

   - Process: A hydrocyclone uses a vortex created by fluid motion to separate water and solids from the oil based on density differences.

   - Use: Often used in industries such as mining and offshore oil drilling.

 

Depending on the level of contamination and the type of industrial oil used, a combination of these techniques may be required to achieve optimal purification results. Regular monitoring and analysis of the condition of the oil can help determine the best purification method and frequency for the oil purifier. 

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