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Transformer oil centrifuging is a process used to purify and maintain the quality of insulating oil in transformers. Insulating oil plays a crucial role in the operation of transformers by acting as both an insulator and a coolant. Over time, the oil can become contaminated with moisture, gases, and solid impurities, deleting its performance and potentially damaging the transformer.
1. Centrifugal Separation:
- A centrifuge is used to spin the transformer oil at high speeds.
- The centrifugal force separates impurities based on their densities. Heavier contaminants like sludge, dirt, and moisture are flung outward and collected, while the purified oil remains in the center.
2. Moisture Removal:
- Moisture is one of the most harmful contaminants in transformer oil. The centrifuge removes free and emulsified water, enhancing the oil's dielectric strength.
3. Gas Removal (Optional):
- Some advanced centrifuging systems also extract dissolved gases from the oil, which can form during the operation of the transformer.
4. Filtration (Integrated or Supplementary):
- Many centrifuging systems combine centrifugal separation with fine filtration to remove suspended particles and ensure optimal purification.
- Improves the insulating and cooling properties of the oil.
- Prolong the lifespan of the transformer by reducing wear and tear.
- Helps prevent failures and increases operational reliability.
- Reduces the need for frequent oil replacement, lowering costs and environmental impact.
When to Perform Centrifuging:
- During regular maintenance schedules.
- When oil test results indicate high moisture or impurity levels.
- After transformer repairs or oil contamination incidents.
This process is essential to transformer maintenance to ensure safe, efficient, and long-term operation.