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Time:2025-08-16 10:55:16 Reading volume:
Slow oil intake in a vacuum oil filter may be caused by a variety of reasons, which require step-by-step investigation. The following are common causes and solutions:
- Blockage or Incomplete Valve Opening: Check the oil inlet pipeline and filter (oil inlet screen) for impurities or sludge, and ensure the valve is fully open.
- Pipeline Leaks: Poor seals in the oil inlet pipeline can cause air to be drawn in, impacting oil flow. Check joints, flanges, and other areas for leaks, and tighten or replace seals.
- Pipeline Too Long or Too Many Elbows: Improper design increases resistance, requiring optimization of the pipeline (shortening the distance and reducing the number of elbows).
- Low Temperature or Oil Quality Issues: High-viscosity oil (such as lubricating oil at low temperatures) has poor flow properties. Preheat the oil (using a heater) or select an oil with the appropriate viscosity.
- Oil Quality Deterioration: Aging and oxidation of the oil can lead to abnormal viscosity, requiring replacement.
- Insufficient Vacuum: A malfunctioning vacuum pump, a loose seal, or an incompletely opened vacuum valve can result in insufficient oil suction. Check the vacuum pump's operating status and vacuum gauge reading, and repair any leaks.
- Oil Level in the Vacuum Tank Excessively High: Excessive oil in the tank reduces the effective suction space. Adjust the oil level to the normal range.
- Clogged Coarse/Fine Filter Element: Failure to replace the filter element for an extended period can increase oil inlet resistance. Stop the machine to clean or replace the filter element (pay attention to whether the filter element meets the required filter quality).
- Clogged Secondary Filter: Some models have multiple stages of filtration; check each stage individually.
- Oil Pump Failure: Wear or decreased efficiency of gear pumps, centrifugal pumps, etc. can result in insufficient suction. Check the pump's speed, noise, and pressure for normal operation, and repair or replace if necessary.
- Insufficient Motor Power: Unstable voltage or motor damage can result in insufficient speed. Check the power supply and motor status.
- Low Oil Level: Insufficient oil in the oil tank prevents continuous oil flow. Replenish oil.
- System Design Flaw: The equipment is mismatched to the oil volume (e.g., a small pump handling a large flow rate). Contact the manufacturer for adjustments.
1. Check the piping: Confirm that valves are fully open and free of blockages or leaks.
2. Observe the oil quality: Test viscosity and cleanliness. Heat or replace the oil if necessary.
3. Check the vacuum level: Ensure the vacuum pump is operating normally (refer to the equipment standard for vacuum gauge readings).
4. Clean the filter: Clean or replace any clogged filter after shutting down the machine.
5. Test the pump unit: Check the oil inlet pump pressure and motor operation.
If the above steps still do not resolve the problem, contact the equipment manufacturer or professional maintenance personnel for further diagnosis.