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How to use vacuum turbine oil purifier?

时间:2024-11-22 09:48:11  浏览量:

A vacuum turbine oil purifier is used to clean turbine oil by removing water, gases, and solid particles through a combination of vacuum dehydration, fine filtration, and degassing. Here's a step-by-step guide on how to use a vacuum turbine oil purifier:

 

 Step-by-Step Procedure:

 

1. Preparation and Setup:

   - Position the Purifier: Place the vacuum oil purifier on a stable surface close to the turbine oil storage tank or the system where the oil will be purified.

   - Check the Oil Level: Ensure the oil level in the turbine system is sufficient for purification. The purifier may draw oil directly from the system or a storage tank.

   - Connect the Hoses: Attach the inlet hose to the suction port on the purifier and connect it to the oil source (e.g., storage tank or system). Similarly, connect the outlet hose to the discharge port and direct it back to the oil system or storage tank.

 

2. Start-Up Procedures:

   - Power Up the Machine: Turn on the power supply and check for any fault indicators on the control panel.

   - Check the Heater Settings: If the purifier has a heating function, set the oil heating temperature to the recommended range (typically around 60-70°C for turbine oil). This helps reduce the viscosity of the oil and enhances the dehydration process.

   - Vacuum Pump Activation: Start the vacuum pump to create a vacuum in the chamber. The vacuum will lower the boiling point of water, allowing the moisture to evaporate from the oil at a lower temperature.

 

3. Oil Circulation and Purification:

   - Start the Oil Pump: Begin circulating the turbine oil through the purifier. The oil passes through several stages of filtration:

     - Coarse Filter Stage: Removes large particles and sludge.

     - Heating Stage: The oil is heated to facilitate the removal of dissolved water and gases.

     - Vacuum Dehydration Chamber: The heated oil enters the vacuum chamber, where water and dissolved gases evaporate under reduced pressure and are removed.

     - Fine Filtration Stage: The oil passes through fine filters to remove smaller particles and impurities.

   - Degassing: In the vacuum chamber, the oil is also degassed, with air and gases being separated and expelled from the system.

 

4. Monitor the Process:

   - Check the Oil Quality: Regularly monitor the condition of the oil during purification by using sensors or visual inspection. The purifier may be equipped with moisture and particle counters.

   - Adjust Settings if Necessary: Adjust the temperature, flow rate, or vacuum level as needed to optimize the purification process.

 

5. Shutdown Procedure:

   - Stop the Oil Pump: Once the oil purification process is complete, stop the oil pump.

   - Turn Off the Vacuum Pump: Shut down the vacuum pump and allow the vacuum chamber to return to atmospheric pressure.

   - Power Down the System: Turn off the purifier and disconnect the hoses.

 

6. Maintenance After Use:

   - Clean the Filters: Inspect and clean the coarse and fine filters to remove any accumulated impurities.

   - Drain the Water Separator: If water has been collected, drain it from the separator.

   - Check for Any Issues: Perform a quick inspection to ensure all components are in good condition.

 

 Key Points for Safe and Effective Use:

- Follow the manufacturer's instructions for the specific model of vacuum turbine oil purifier.

- Regularly check filter conditions and replace or clean them as necessary.

- Monitor the vacuum level and temperature settings during operation.

- Avoid overheating the oil, as it can degrade the quality of the lubricant.

- Ensure the hoses and connections are secure to prevent leaks.


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